Inclusion of Bidirectional Angular Positioning Deviations in the Kinematic Model of a Six-DOF Articulated Robot for Static Volumetric Error Compensation
 
Md Moktadir Alam, Soichi Ibaraki, Koki Fukuda, Sho Morita, Hiroshi Usuki, Naohiro Otsuki, Hirotaka Yoshioka
 
 
 
Abstract
 
To improve a robot’s absolute positioning accuracy, researchers have extensively studied the robot kinematic model containing position and orientation errors of rotary axes average lines, widely known as Denavit–Hartenberg (D-H) parameters. To further improve the absolute positioning accuracy of industrial robots, this paper proposes a novel kinematic model and its identification scheme. The proposed kinematic model f or a serial-linked industrial robot contains the bidirectional angular positioning deviations of each rotary axis, represented in a lookup table, in addition to its D-H parameters. The angular positioning deviations of the rotary axes are modeled as a function of angular command positions, along with the direction of rotation to model the influence of backlash. This paper also proposes a novel approach to identify the proposed kinematic model with the bidirectional angular positioning deviations using a laser tracker with indexing each rotary axis at specified angular positions (“circle point method”). Moreover, the model-based compensation technique is being experimentally investigated to validate the prediction accuracy of the proposed model. The findings of the experiment showed that the proposed model enhances the robot’s absolute positioning accuracy significantly over the entire workspace.
 
Keywords: Industrial Robot, Kinematic Model, Angular Positioning Deviation, Laser Tracker, Lookup table.