Inclusion of Bidirectional Angular Positioning Deviations in the Kinematic Model of a Six-DOF Articulated Robot for Static Volumetric Error Compensation
 
Md Moktadir Alam, Soichi Ibaraki, Koki Fukuda, Sho Morita, Hiroshi Usuki, Naohiro Otsuki, Hirotaka Yoshioka
 
 
 
Abstract
 
To improve a robot’s absolute positioning accuracy, researchers have extensively studied the robot kinematic model containing position and orientation errors of rotary axes average lines, widely known as Denavit–Hartenberg (D-H) parameters. To further improve the absolute positioning accuracy of industrial robots, this paper proposes a novel kinematic model and its identification s cheme. T he p roposed k inematic m odel f or a serial-linked industrial robot contains the bidirectional angular positioning deviations of each rotary axis, represented in a lookup table, in addition to its D-H parameters. The angular positioning deviations of the rotary axes are modeled as a function of angular command positions, along with the direction of rotation to model the influence of backlash. This paper also proposes a novel approach to identify the proposed kinematic model with the bidirectional angular positioning deviations using a laser tracker with indexing each rotary axis at specified angular positions (“circle point method”). Moreover, the model-based compensation technique is being experimentally investigated to validate the prediction accuracy of the proposed model. The findings o f t he e xperiment s howed t hat t he p roposed model enhances the robot’s absolute positioning accuracy significantly over the entire workspace.
 
Keywords: Industrial Robot, Kinematic Model, Angular Positioning Deviation, Laser Tracker, Lookup table.